Applicable Cables：High-voltage cables （2.5mm²-90mm²）
Processing Length：300-9999mm（customizable）
Servo Press：≤30T
Capacity:200pcs/h (single-end, subject to product process
Functions:Automatic wire feeding, cutting, outer insulation stripping, laser foi
Mail:yangteng@wingud.com
Phone:13602302173
Submit InquiryFeatures
• The equipment is designed for automated processing of new energy high-voltage harnesses, performing: automatic wire feeding, cutting, outer insulation stripping, laser foil cutting, braid cutting/shaping, inner insulation stripping, shield ring crimping, terminal crimping, AB-end sheath assembly, automatic NG sorting, and auto-unloading.
• The machine adoptsPLC bus control & communicationand afull servo-driven power systemfor stable performance.
• Touchscreen operationallows saving all processing parameters. Production jobs can be edited and dispatched based on requirements.
•Equipped withbranded servo motorsandCCD vision inspection systems, enabling real-time quality monitoring to ensure product yield.
•The crimping unit useshigh-precision servo motorsandPM-01 pressure management system, achieving superior crimping accuracy and stability with real time monitoring.
•The automated line employs acyclic conveyor system, reducing labor costs and boosting production efficiency.
•The automated line employs acyclic conveyor system, reducing labor costs and boosting production efficiency
Equipment parameters
|
Equipment |
New Energy Wiring Harness Automated Production Line |
|
Applicable Cables |
High-voltage cables （2.5mm²-90mm²） |
|
Processing Length |
300-9999mm（customizable） |
|
Servo Press |
≤30T |
|
Capacity |
200pcs/h (single-end, subject to product process |
|
Power Supply |
3phase380V/50Hz |
|
Air Supply |
0.5Mpa-0.7Mpa |
|
Weight |
8000KG |
|
Dimensions |
L22000*W2000*H2000 |
|
Functions |
Automatic wire feeding, cutting, outer insulation stripping, laser foil cutting, braid cutting, braid flipping, inner insulation stripping, shield ring crimping, terminal crimping, AB-end sheath assembly, automatic NG sorting, auto-unloading. |
|
Outer Insulation Stripping |
Stripping length 0-80mm, accuracy ±0.5mm (full/semi-strip). Blade accuracy 0.05mm; blade life 200k cycles (monitored). |
|
Laser Foil Cutting |
Residual foil < outer insulation thickness; sharp residue ≤4.5mm. Cutting accuracy ±1mm (no damage to braid or insulation). |
|
Braid Cutting Range |
5-60mm; length accuracy ±1.0mm; depth accuracy ±0.05mm. |
|
Braid Flipping |
5-20mm (neatly flipped). |
|
Inner Insulation Stripping |
Length 0-55mm, accuracy ±0.5mm (full/semi-strip). Blade accuracy 0.05mm; blade life 200k cycles (tracked). |
|
Cycle Time |
≤18s per single-end (one terminal harness) |
